Senior Manager at Kirloskar Oil Engines Limited(Varuna pumps and motor)
Management is efficiency in climbing the ladder of success
leadership determines whether the ladder is leaning against the right wall.
About me
Senior Manager at Kirloskar Oil Engines Limited(Varuna pumps and motor)
Various Area of Experience.
- process optimisation
- enhancement of productivity by remove line bottleneck
- reduce product cost,process rejection reduction project
- reduce energy charges by leading different project
- improve team performance by technical training and give single point learning lesson
- reduce operational cost by arrange single pc flow layout & lean
- best plant and best manufacturing technique award get through kaizen & 5s practices.
- inventory control by good planning as per Mgt goal,
- process continue improvement by fine process tunning with make zero defect.
- zig and fixture design to remove workforce fatigue and manufacture zero defect component
- improve machine up time through predictive and preventive maintenance
- test bed machine design & assy of new development product as per customer need.
- bought out item cost reduction project
- layout design as per min mat travel through VSM
- develop staff and workers safety culture in daily working different process
- technical workforce judge their ability and support to Hr dept for select right person for job.
- development of new vendor to reduce our lead time with best manufacturing technique
Skills & Endorsements
Manufacturing
Single Piece Flow Product System
balance cycle time & reduce put throughput Time
critical Job set-up with process Development
excellent knowledge of stage wise ppm level
Reduction operation with expertise depth process knowledge
ability of process bottelneck study and their improvement
to control job charges through new idea with process automation
Maintanance
preventive Maintanance Programme in regular operational releated machinary
to establish maximum of the time and minimum break down
good knowledge of electrical/mechanical with maintanance with team
MTTR/MTBR tool using for Hrs calculation
Development of M/C as per product requirement
QC / QA
Work instruction for process control
establish of gage and instrument calibracen
stage wise inspection Methodolgy developed to reduce the process wise rejection
simpling plan for mass production as per decided crtical parameter
process cpk finding and check machine control parameter
Six Sigma Methodolgy & green belt Certification
ISO : 2015 Dock vs Audit
Internal Audit Process Programme
knowledge of process Audit in Depth
Design / Development
jig and fixture design and Development
Pokayoke process design and Development
gadges / template design as per product requirement quality
as per product Manufacturing sequence machine layout drawing with minimum material handling Flow
Supply Chain in Manufacturing
control product cost through A, B, C class Iteam inventory
vendor Development with their assesment
reduce procurement rate for finish part like IC,casting,hardware and electrical releated Iteam
cycle time study with reduce throughput time to meet operational requirement
My Expertises
-
product Manufacturing
-
inprocess Qc and Qa
-
ig and fixture design & devlopment
-
cp and cpk study of critical machine
-
machine maintnce( predictive &preventive)
-
capacity inhancement
University of Mumbai
- To develop Centerless grainding machine
- CNC Turning and VMC machine Manufacturing Technology
Central Institute Plastic and Engineering & Technology
- Multi cavity Injection mould and hot runner and cold runner
- extrusion dies of all profile pattis and emitting pipes
D.J Technical Higher Secondary School
- Engineeing Workshop
- Element of electrical& mechanical
- Engineering drafting and duplicating
Varuna Pumps and Motors Limited (KOEL Group)
(Senior Manager in SS Pumps Manufacturing)
- Inetegrated Manufacturing automation and supply chain
- Engineeing solution and implementation
- Leading 150+ work force Team 100 Crore P&L responsibility
- supporting 35+ global customers requirements improve process quality by fintuning of sinle point learining lession with team
- establish cayzen methodology & 5s
- responsible for challenging target meet good driving of SCM which include sourcing and value Engineeing
- responsible for automated/semiautomated equipment
- responsible for process per piece costing reduction project by implemented new process dies with Team
- responsible for product QC and assembly which is meet by customers requirements
- responsible for Production >95% schedule edtherence
- responsible for utilization process machinary >80% through OEE
Texspin Bearing Limited
(Senior Manager in Machine Building and Tools Development)
- Development of Jigs, Fixture for new machine manufacturing, and inspection gauges
- Development of manufacturing process for bearing process and assembly
- Supplier evaluation and supplier development (providing the technical support )
- Product costing, Manufacturing Process validation and establishment
- Capex requirement generation for plant expansion, procurement plan, budget planning
- Redesign the plant layout to facilitate the flexible manufacturing concepts to optimize the product mix to meet the customer requirement.
- Capacity optimization, Capacity enhancement.
- Management process Auditor (for ISO 2001:2015 and ISO/TS 16949
- Building the Robust Supply chain management.
- Development double tapper bearing for loaded heavy truck and their testing machinary
La-Gajjar Pumps and Motors
(Production Manager and Quality Manager)
- plan, oraganize, supporvise and implement,lean manufacturing procedures following standard industry regulation and quality assurance methods
- responsible for supervising production and administrivie staff and monitor the allocation of machine/operation time to each worker per shift
- analyze product statics and prepare production budgets and timelines every week
- accountable for forecasting and planning of overhead expenditures and approving all in factory purchase requistions as well as amendments to supplier agreements
- conduct weekly actual vs planned production output comparisons to identify opportunity to boost efficiencies with new process Technologies.
ABM steels Pvt Ltd
(Assistant Manager in Product Development)
- Maintained & developed new market in North America & Western Europe.
- Supervision of Team of 2 Production Engineers ,2 Quality Engineers and 1 material Engineer
- Responsible for new product development and time line execution approving samples commited customer needs
- Co-ordination with Production, Purchase, Account, Dispatch Department and outsourced vendors.
- Follow up with development team with finalize production process sequences and outcome of the quality as per customer requirements
- Co-ordination with third party inspection beofre exports dispatch consignments
Why hire me for your reputed organisation ?
As, I am a huge experience in All function like production, QC, Design and Product Development, Maintanance, Supply Chain, Management. So that my self prove ability to achieve goal of your Organisation.
What People are Say About Me?
Achievements Clicks
Enjoy team diversity and increase their networks among others people in various fields by provided.
Six Sigma Green Belt
our Team member motivation
